Harsh Environment Wire

Harsh environment wires are a type of cable designed to be used in hazardous settings, where the conditions are likely to break or interfere with the function of a regular cable. This may mean high temperatures, high pressure or water. The outer sheath of the wire needs to be very resistant to different conditions and the internal composition of the wire, such as the shield and conductor, may also need to be more rugged.

What are harsh environment wires used for?

Harsh environment wires have a number of applications for scenarios where a regular wire would not work. For example, wiring in aerospace engineering often uses this type of wire, as do many applications where wiring needs to be placed underwater. They are often used in industries such as oil and gas, the military and the chemical industry.

Types of harsh environment wire

Harsh environment wires can differ broadly depending on the type of environment they need to be placed in. They can have different insulation materials and thicknesses, making them resistant to higher or lower temperatures, as well as varying lengths and diameters.


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Description Price Cross Sectional Area Sheath Colour Wire Style American Wire Gauge Insulation Material Resistant To Core Strands Minimum Operating Temperature Maximum Operating Temperature Operating Temperature Range Length Outer Diameter Voltage Rating Fire Behaviour
RS Stock No. 183-9275
BrandRS PRO
MYR155.55
1 Reel of 100 Metre(s)
Reel(s)
- Brown BS6004 - PVC Heat 1/0.8 mm - +85°C Maximum of +85 °C 100m 2.05mm - -
RS Stock No. 183-9281
BrandRS PRO
MYR581.39
1 Reel of 500 Metre(s)
Reel(s)
- Brown BS6004 - PVC Heat 1/0.8 mm - 85°C Maximum of +85 °C 500m 2.05mm - -
RS Stock No. 111-9559
Mfr. Part No.3050 GY005
BrandAlpha Wire
MYR76.93
1 Reel of 30 Metre(s)
Reel(s)
0.23 mm² Green/Yellow UL1007 24 AWG PVC Flame 7/0.20 mm -40°C +80°C -40 → +80 °C 30m 1.42mm 300 V -
RS Stock No. 789-3654
Mfr. Part No.44A0111-12-9
MYR11.75
Each
units
3 mm² White - 12 Polyalkene Radiation 37/28 -65°C +150°C -65 → +150 °C - 2.74mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 841-7349
BrandRS PRO
MYR168.95
1 Reel of 25 Metre(s)
Reel(s)
0.22 mm² Pink BS3G210 24 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.2 mm -75°C 200°C -75 → +200 °C 25m 1.2mm 600 V -
RS Stock No. 113-5852
Mfr. Part No.M27500-20SD2T23
MYR2,239.42
1 Reel of 100 Metre(s)
Reel(s)
0.5 mm² White - 20 AWG ETFE - 19 / 32 AWG -65°C +150°C -65 → +150 °C 100m 3.43mm 600 V ac -
RS Stock No. 841-7358
BrandRS PRO
MYR503.26
1 Reel of 100 Metre(s)
Reel(s)
0.22 mm² Pink BS3G210 24 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.2 mm -75°C 200°C -75 → +200 °C 100m 1.2mm 600 V -
RS Stock No. 183-9297
BrandRS PRO
MYR155.55
1 Reel of 100 Metre(s)
Reel(s)
- Green/Yellow BS6004 - PVC Heat 1/0.8 mm - +85°C Maximum of +85 °C 100m 2.05mm - -
RS Stock No. 168-1559
Mfr. Part No.3051 BK005
BrandAlpha Wire
MYR159.97
1 Reel of 30 Metre(s)
Reel(s)
0.35 mm² Black UL1007 22 AWG PVC - 7/0.25 mm -40°C +105°C -40 → +105 °C 30m 1.57mm 300 V Flame Retardant
RS Stock No. 841-7178
BrandRS PRO
MYR124.48
1 Reel of 25 Metre(s)
Reel(s)
0.12 mm² Red BS3G210 26 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.15 mm -75°C 200°C -75 → +200 °C 25m 0.8mm 300 V -
RS Stock No. 841-7131
BrandRS PRO
MYR359.92
1 Reel of 100 Metre(s)
Reel(s)
0.08 mm² Black BS3G210 28 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.12 mm -75°C 200°C -75 → +200 °C 100m 0.71mm 300 V -
RS Stock No. 359-683
BrandRS PRO
MYR111.72
1 Reel of 25 Metre(s)
Reel(s)
0.5 mm² Red BS6195 20 AWG Silicone Rubber Corona Discharge, Heat, Oils, Ozone, Radiation, Solvents, Weathering 16/0.2 mm -60°C +180°C -60 → +180 °C 25m 2.6mm 750 V -
RS Stock No. 841-7370
BrandRS PRO
MYR503.26
1 Reel of 100 Metre(s)
Reel(s)
0.22 mm² Blue BS3G210 24 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.2 mm -75°C 200°C -75 → +200 °C 100m 1.2mm 600 V -
RS Stock No. 438-632
Mfr. Part No.0026012
BrandLapp
MYR1,941.66
1 Reel of 100 Metre(s)
Reel(s)
1.5 mm² Black - 15 AWG PVC Heat - -20°C +90°C -20 → +90 °C 100m 8.1mm 500 V -
RS Stock No. 851-3576
BrandRS PRO
MYR155.90
1 Reel of 250 Metre(s)
Reel(s)
0.22 mm² Black - 24 AWG PVC - 7/0.2 mm -40°C +105°C -40 → +105 °C 250m 1.2mm 250 V -
RS Stock No. 359-712
BrandRS PRO
MYR111.72
1 Reel of 25 Metre(s)
Reel(s)
0.5 mm² Green BS6195 20 AWG Silicone Rubber Corona Discharge, Heat, Oils, Ozone, Radiation, Solvents, Weathering 16/0.2 mm -60°C +180°C -60 → +180 °C 25m 2.6mm 750 V -
RS Stock No. 841-7207
BrandRS PRO
MYR409.43
1 Reel of 100 Metre(s)
Reel(s)
0.12 mm² Brown BS3G210 26 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.15 mm -75°C 200°C -75 → +200 °C 100m 0.8mm 300 V -
RS Stock No. 842-5306
Mfr. Part No.3051 BK001
BrandAlpha Wire
MYR611.97
1 Reel of 305 Metre(s)
Reel(s)
0.35 mm² Black UL1007 22 AWG PVC - 7/0.25 mm -40°C +105°C -40 → +105 °C 305m 1.57mm 300 V Flame Retardant
RS Stock No. 841-7399
BrandRS PRO
MYR207.87
1 Reel of 25 Metre(s)
Reel(s)
0.34 mm² Black BS3G210 22 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 19/0.15 mm -75°C 200°C -75 → +200 °C 25m 1.35mm 600 V -
RS Stock No. 841-7409
BrandRS PRO
MYR651.94
1 Reel of 100 Metre(s)
Reel(s)
0.34 mm² Black BS3G210 22 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 19/0.15 mm -75°C 200°C -75 → +200 °C 100m 1.35mm 600 V -