Harsh Environment Wire

Harsh environment wires are a type of cable designed to be used in hazardous settings, where the conditions are likely to break or interfere with the function of a regular cable. This may mean high temperatures, high pressure or water. The outer sheath of the wire needs to be very resistant to different conditions and the internal composition of the wire, such as the shield and conductor, may also need to be more rugged.

What are harsh environment wires used for?

Harsh environment wires have a number of applications for scenarios where a regular wire would not work. For example, wiring in aerospace engineering often uses this type of wire, as do many applications where wiring needs to be placed underwater. They are often used in industries such as oil and gas, the military and the chemical industry.

Types of harsh environment wire

Harsh environment wires can differ broadly depending on the type of environment they need to be placed in. They can have different insulation materials and thicknesses, making them resistant to higher or lower temperatures, as well as varying lengths and diameters.


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Description Price Cross Sectional Area Sheath Colour Wire Style American Wire Gauge Insulation Material Resistant To Core Strands Minimum Operating Temperature Maximum Operating Temperature Operating Temperature Range Length Outer Diameter Voltage Rating Fire Behaviour
RS Stock No. 359-712
BrandRS PRO
MYR113.44
1 Reel of 25 Metre(s)
Reel(s)
0.5 mm² Green BS6195 20 AWG Silicone Rubber Corona Discharge, Heat, Oils, Ozone, Radiation, Solvents, Weathering 16/0.2 mm -60°C +180°C -60 → +180 °C 25m 2.6mm 750 V -
RS Stock No. 359-683
BrandRS PRO
MYR113.44
1 Reel of 25 Metre(s)
Reel(s)
0.5 mm² Red BS6195 20 AWG Silicone Rubber Corona Discharge, Heat, Oils, Ozone, Radiation, Solvents, Weathering 16/0.2 mm -60°C +180°C -60 → +180 °C 25m 2.6mm 750 V -
RS Stock No. 113-5853
Mfr. Part No.M27500-22SD2T23
MYR2,000.92
1 Reel of 100 Metre(s)
Reel(s)
- White - 22 AWG ETFE - - - +150°C Maximum of +150 °C 100m 3.56mm 600 V ac -
RS Stock No. 113-5784
Mfr. Part No.M22759/32-20-9
MYR413.11
1 Reel of 100 Metre(s)
Reel(s)
0.5 mm² White - 20 AWG ETFE - 19 / 32 AWG -65°C +150°C -65 → +150 °C 100m 1.27mm 600 V ac -
RS Stock No. 176-9794
Mfr. Part No.3050 BK005
BrandAlpha Wire
MYR169.08
1 Reel of 30 Metre(s)
Reel(s)
0.23 mm² Black UL1007 24 AWG PVC - 7/0.20 mm -40°C +105°C -40 → +105 °C 30m 1.42mm 300 V Flame Retardant
RS Stock No. 183-9247
BrandRS PRO
MYR157.95
1 Reel of 100 Metre(s)
Reel(s)
- Blue BS6004 - PVC Heat 1/0.8 mm - +85°C Maximum of +85 °C 100m 2.05mm - -
RS Stock No. 841-7383
BrandRS PRO
MYR511.02
1 Reel of 100 Metre(s)
Reel(s)
0.22 mm² Brown BS3G210 24 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.2 mm -75°C 200°C -75 → +200 °C 100m 1.2mm 600 V -
RS Stock No. 789-3698
Mfr. Part No.44A0121-22-0/9
MYR11.372
Each
units
0.38 mm² Black/White - 22 Polyalkene Radiation 19/34 -65°C +150°C -65 → +150 °C - 2.93mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 124-2996
Mfr. Part No.3050 BK001
BrandAlpha Wire
MYR666.59
1 Reel of 304 Metre(s)
Reel(s)
0.23 mm² Black UL1007 24 AWG PVC - 7/0.20 mm -40°C +105°C -40 → +105 °C 305m 1.42mm 300 V Flame Retardant
RS Stock No. 841-7305
BrandRS PRO
MYR736.13
1 Reel of 100 Metre(s)
Reel(s)
0.6 mm² Black BS3G210 20 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 19/0.2 mm -75°C 200°C -75 → +200 °C 100m 1.35mm 300 V -
RS Stock No. 841-7462
BrandRS PRO
MYR811.37
1 Reel of 100 Metre(s)
Reel(s)
0.6 mm² Green BS3G210 20 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 19/0.2 mm -75°C 200°C -75 → +200 °C 100m 1.6mm 600 V -
RS Stock No. 878-8206
Mfr. Part No.2840/7 RD005
BrandAlpha Wire
MYR249.80
1 Reel of 30 Metre(s)
Reel(s)
0.03 mm² Red MIL-W-16878 32 PTFE Chemicals, Oils, Solvents 14793 -60°C 200°C -60 → +200 °C 30.5m 0.56mm 250 V -
RS Stock No. 841-7223
BrandRS PRO
MYR438.53
1 Reel of 100 Metre(s)
Reel(s)
0.22 mm² Black BS3G210 24 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.2 mm -75°C 200°C -75 → +200 °C 100m 0.95mm 300 V -
RS Stock No. 841-7213
BrandRS PRO
MYR126.40
1 Reel of 25 Metre(s)
Reel(s)
0.22 mm² Black BS3G210 24 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.2 mm -75°C 200°C -75 → +200 °C 25m 0.95mm 300 V -
RS Stock No. 359-677
BrandRS PRO
MYR113.44
1 Reel of 25 Metre(s)
Reel(s)
0.5 mm² Black BS6195 20 AWG Silicone Rubber Corona Discharge, Heat, Oils, Ozone, Radiation, Solvents, Weathering 16/0.2 mm -60°C +150°C -60 → +150 °C 25m 2.6mm 750 V -
RS Stock No. 183-9269
BrandRS PRO
MYR590.35
1 Reel of 500 Metre(s)
Reel(s)
- Blue BS6004 - PVC Heat 1/0.8 mm - 85°C Maximum of +85 °C 500m 2.05mm - -
RS Stock No. 329-9584
Mfr. Part No.55A0811-22-9
MYR375.25
1 Reel of 100 Metre(s)
Reel(s)
0.38 mm² White - 22 ETFE Chemicals, Electric Arc Tracking, Flame, Fluids 19/34 -65°C +150°C -65 → +150 °C 100m 1.27mm 600 V Flame Retardant, Self-extinguishing
RS Stock No. 819-9656
BrandRS PRO
MYR1,238.61
1 Reel of 50 Metre(s)
Reel(s)
1.5 mm² Transparent - 15 AWG PFA Abrasions, Heat, Industrial Fluids, Moisture 30/0.25 - 250°C Maximum of +250 °C 50m 4.14mm 1 kV, 600 V -
RS Stock No. 878-8449
Mfr. Part No.2844/19 BK005
BrandAlpha Wire
MYR366.86
1 Reel of 30 Metre(s)
Reel(s)
0.24 mm² Black MIL-W-16878 24 PTFE Chemicals, Oils, Solvents 19/36 -60°C 200°C -60 → +200 °C 30.5m 0.91mm 250 V -
RS Stock No. 265-3022
BrandRS PRO
MYR439.17
1 Reel of 100 Metre(s)
Reel(s)
1 mm² Black BS6195 - Silicone Rubber Corona Discharge, Heat, Oils, Ozone, Radiation, Solvents, Weathering 32/0.2 mm -60°C +180°C -60 → +180 °C 100m 2.5mm 500 V -